Integrated Production
IMAS products and systems are produced with the principle of global quality management, and delivered to customers in nearly more than 100 countries where IMAS provides service. The production facilities of IMAS have ISO 9001:2015, CE and TSEK quality standards, high material quality and production systems, which are beyond the standards of the sector. The whole production process is managed by the ERP system, and the product plan is determined by a systematic procedure.
By means of our new investments, we aim to keep the path to success of IMAS to a much more accelerated level by moving our new factory to a size of 60,000 square-meter. Our new factory site in the 4th Organized Industrial Zone has parking lots of 42 cars, 1 km length walkway, basketball and volleyball courts, and some arbors to chill out. The layout of our factory is made compatible with the machine manufacturing process and planning, and minimizing the waiting time. By means of 1850 square-meter warehouses, the arrangement has been provided in the factory site.
By replacing 19 cantilever cranes in our factory, which is a first in Turkey, it became possible to operate 3 separate cranes at the same hall, at the same time. Along with 32 cranes in total, the delivery inside of the factory has been accelerated. Attaching importance to the work safety and worker health, IMAS has prevented the emission of stain, dust, and smoke into the factory building by separating the departments like dyeing, welding and cabinetry, so that they can get filtered out without breathing. By covering the surrounding of welding area, it is provided to insulate the sound inside the factory. By adding a new static paint line which was not in our factory before, we aimed at making our good paint quality perfect.
As IMAS, we go on developing and improving our products and engineering approaches continuously. Along with our investments on 6 kW fiber laser, we have increased our speed in sheet metal processing by 3 times. By means of our investments on 5 axis CNC, we have increased productivity by more than 40 percent by giving a new dimension to machining. With the CNC Router we have reached a very high production speed and quality in cabinetry. By increasing the speed in parallel with the welding qualities along with the new welding robots and welding machines, we have the opportunity to offer better quality and more efficient products and services.
We are able to perform machining processes without errors with 2 x 5 axis moving table CNC, 1 x 5 axis moving spindle CNC, 4 x vertical machining CNC, 1 x double column machining centre, 2 x CNC lathes, and 10 x Universal workbenches that we use to complete all other processes, and with our CAD-CAM programs. We complete the operations with high precision and quality without manufacturing restrictions thanks to the 5-axis machining centres that have added to our machine park in recent years.
We are able to precisely cut and bend steel, stainless and aluminium groups with 1 x fibre laser, 1 x carbon laser, 1 x CNC shear, and 3 x CNC press brake bending benches.
In addition to our uninterrupted welding capacity, thanks to more than 50 Mig – Mag – Tig – Electrode welding and our central gas distribution system, the materials are welded perfectly in a single pass with low heat input and high-performance thanks to 1 x 6 axis, 1 x 11 axis welding robots with synergic welding program.
We can perform both static and wet painting of 6 meters long, 3 meters high parts perfectly, either after sandblasting or chemical cleaning, with our 3 x independent wet paint and 1 x static paint lines located on 2100 m2.
We assemble Band Saw, Mill Cleaning, Roller Mill, Quadro Plansifter, Feed Machines in our 5 different assembly lines on 3 separate halls. At the end of the line, we carry out the final checks after the machines are started with our test stations specially adjusted for the machines. With the applied kaizen and continuous improvement activities, our roller mill assembly lines have reached the capacity to produce 1 roller mill every 3 hours, and our development studies continue in all our lines.
